This is an essential step of inspecting the product sample against the technical specifications, patterns and other requirements of the customer. This process helps ensure the right quality, colours, materials and specifications in order to avoid any bulk quality problems during the manufacturing process.
Proto sample inspection
This is the first sample given to the customer. It is prepared according to the customer’s specification and design requirements. This is a trial sample and can be made from the fabric composition specified in any colour.
Fit sample inspection
Once the proto sample is approved, the fit sample is made as per the customer’s measurement sheet. It can be made by using similar fabric in any colour. In the Fit sample, stitching and measurement must be accurate.
Size set inspection
After approving the fit sample, based on the patterns of the approved sample, size set samples are made as per the pattern and graded spec for each size. Here, it should be noted that, without the size set sample approval, cutting for bulk production should not be started.
Pre-production sample inspection
Pre-production (PP) sample should be made in the actual production line with all actual trims and packaging as per the customer’s requirement. Only after the PP sample is approved, the supplier can start bulk production.
Top of Production ( TOP) sample inspection
The top of production samples are taken from the first production run and evaluated against the customer’s requirements to ensure the required quality standards are being met during the bulk production.
